Salient Features
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Double Rotary Tablet Press With Exchangeable Turret. -
In compliance with cGMP & having center shaft driven turret thru heavy duty oil immersed reduction gear box.
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With Motorized pre compression of 10 Tons. (100 KN)
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With Motorized main compression of 10 Tons. (100 KN)
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With Motorized dozer, for precise depth of fill adjustment.
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With Motorized Force Feeder Having Zero Clearance Feeder Frame.
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With Load cell at Pre Compression for Pressure measurement.
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With Load cell at Main Compression for Pressure measurement.
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With load cells for lower punch tight detection.
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With CFC & Auto weight control (AWC).
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With Auto sampling based on, either time or revolution or Punch no.
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With auto rejection, of any single tablet, out of prescribed compaction force limit.
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With SCADA with industrial PC. having 15” colour touch Panel (21 CFR part 11 compliance.)
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Machine is Four sides open with Acrylic upper Guards.
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With Inter lock switches to all upper Guards Lower guards of polished stainless steel.
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With AC Variable Drive & Electro magnetic clutch.
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With Sturdy Structure design. Vibration free and easy to operate at 80 RPM.
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With easy Turret change facility & Very less Turret change over time.
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With option for turret exchange having tooling 51-D or 65- B or 81 BB.
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Turret Lifting by External Hydraulic Trolley.
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Turret Resting on separate Trolley.
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Reduces the product change over time.
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2 Layer attachment (Optional).
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Additional turret assembly. (Optional).
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No more cubical required. All three type of tablet compression. available on the same machine.
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Save cost of Multiple operators.
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Save cost of Multiple Spares.
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Saves cost of Multiple Cubicles.
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Reduce the tablet rejection by AWC.
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Provide accurate weight & tablet quality
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Optimize various tab, Parameters like hardness thickness & weight
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Eliminates maximum human errors.
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With Sliding Type Pre & Main upper pressure roll assembly, & with upper punch penetration.
CFC / AWC - (AUTO WEIGHT CONTROL)
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The range of AWC is divided such as control, reject and data store.
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Graphical appearance of the value of pre & main pressure.
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Display of figure and graph both for the value of pressure on each individual punch.
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ndication / Display, of any no. of the selected punch & the respective value of pressure applied on it.
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Filling depth can be adjusted, if the amount of filled powder is exceeded or shortened beyond preset value.
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The faulty tablet will be rejected automatically.
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All data like production, rejection samples taken. Batch time segment etc. is recorded.
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Discharge chute with three compartments like reject, good & sampling gate.
Turret Change / Exchange
Looking to the increasing demand from pharma Industries, for this type of mechanism, Fluidpack's ACCURA ACT - III double rotary Tableting Machine is manufactured / Crafted with great precision and with easy & specially designed turret lifting & lowering device, It can be operated through the hydraulic device. Turret is lifted up & down, from the top of it, by connecting it with a cantilevered, lifting linier mechanism. Turret, then after, can be unloaded on specially designed trolley. Another Turret can be immediately replaced by this mechanism on the machine with a very small time segment.
Operation Through Control Panel (By Ipc- Industrial Pc).
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Having Castor Wheels, for easy movement.
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IPC (Industrial P.C.) With 15” Colour Touch Screen.
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Easy to operate by soft touch.
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Visual indication on safety messages.
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The Batch data can be recorded automatically & down loaded.
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The information of product can be recorded & saved under a file name.
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3 Way passwords system With a Screen having various sections, making scanning and impact of data, easily. The display and recorded data can be printed also.
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The after sales, PLC complaints can be carried out by internet, Separate.
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E-Mail connection and can be carried out comfortably in the operation terminal.
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The data can be stored. Pen drive connectivity.
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21 CFR Part 11 Compliance.
Benefits Of Scada
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Report Generation in PDF
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Use of unlimited storage of recipes.
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Connectivity to any type of Printer.
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Graphical system representation
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Real time trending
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Alarm History.
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Audit trail.
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Advanced security Level.
Technical Specifications
| TYPE | ACT – III 51 | ACT III 65 | ACT – III 81 |
| Type of Tooling | D (EU-D. IPT D) | B (EU-B. IPT B) | BB (EU-B. IPT BB) |
| Output – Tablet / Hour | 91,800/ 4,90,000 | 1,17,000 / 6,24,000 | 1,45,800 / 7,77,600 |
| Max. Operating Pressure-Main (kN) | 100 | 100 | 100 |
| Max. Operating Pre. Pressure-Tamp. (kN) | 100 | 100 | 100 |
| Max Tablet Diameter Round (Mm) | 25 | 16 | 11 |
| 100 | |||
| Max. Tablet Thickness (mm) | 8.5 | ||
| Max Depth Of Fill (Mm) | 4.5 – 10 FOR “D” & “B” & “BB” Tooling 8.5 – 14 “D” & “B” & “BB” Tooling 12.5 – 20 SUITABLE FOR “D” Tooling |
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| Upper Punch entry Main (mm) | 1 TO 6 | ||
| Power – Total (Kw/hp) | 12.5 KW / 17 HP | ||
| Main Ele. Motor (Kw/ Hp) | 11 KW / 15 HP X 1440 RPM | ||
| Pre. Press Roll Servo Motor (kW/hp) | 750 W X 3000 RPM SERVO | ||
| Main Press Roll Servo Motor (Kw/ Hp) | 750 W X 3000 RPM SERVO | ||
| Weight Adj. Servo Motor (kW/hp) | 750 W X 3000 RPM SERVO | ||
| Feeder Electric Motor (kW/hp) | 0.37/0.50, 1440 RPM X 2 NOS = 0.74 / 1.0 KW/HP | ||
| Hopper Capacity | 26 LTR | ||
| Overall Dimensions (Cm) | 180 L X 145 W X 204 H (WITH CLOSE GUARD) CM | ||
| Overall Dimensions (Cm) | 339 L X 339 W X 200 H (WITH OPEN GUARD) CM | ||
| Net Weight | 6500 kgs | ||
| Gross Weight | 7000 kgs | ||
| Utilities | Suction: 300 CFM | ||
| Compressed Air: 5KG /SQ.CM (5 BAR) | |||
| Power Supply: 415 V 3 PHASE, 50 HZ | |||
NOTE : DUE TO CONTINUOUS IMPROVEMENTS IN THE MACHINERIES, SPECIFICATION OF THE MACHINERIES IS SUBJECT TO CHANGE WITHOUT ANY PRIOR NOTICE. Electrical Specifications can be customized, like 60 Hz etc. as per customer choice.
*Machine output mentioned are rated outputs and can very depending on the product characteristics, Tablet dimension/shape/size, depth of fill, ambient conditions, operator skill and machine maintenance.
Drawing
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I – 4116, Phase IV, Near Neeka Tube Cross Road,
G.I.D.C Vatva, Ahmedabad – 382 445,
Gujarat, India
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