accura
F45 R Tooling Tablet Press Machine
F 45 R
High Speed Double Rotary Tablet Press
- Suitable For Mid-scale/high Scale Production /single Layer And Double Layer Product
- F45-r 45 Stn "D" Tooling Tablet Press Machine With cGMP Standard.
- With Pre-compression 1 Tons & Main Compression 10 Tons.
- Maximum Output - 5,40,000 Tablets / Hour.
- Auto Weight Through Compaction Force Control.
- Auto Tablet Rejection Through Compaction Force Control.
- 21 Cfr Part 11 Compliace
Salient Features of Tooling Tablet Press Machine
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It is a High speed Double Rotary Tablet Press for higher tablet output. -
In Compliance with cGMP.
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Specially designed heavy C.I. Structure.
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The machine is having Helical gear ring & pinion gear, to drive the turret.
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With AC Variable Drive & Electro magnetic clutch.
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3 Piece Turret With Die - Table SS-316 & Upper & Lower Piece Electro-Less Nickel Plated.
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Motorized Lower Pre- Compression of 01 TONS. (10 KN)
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Motorized Tablet Thickness for Lower side Main Compression.
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Manually Upper Pre- Compression .
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Motorized Upper Punch Penetration for Main Compression of 10 TONS. (100 KN)
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Motorized Dozzer, for precise Depth of Fill adjustment for each Layer.
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Ejection Force Monitoring Available with CFC System. (Optional)
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Motorized force feeder with Zero Clearance, Two Paddles Force Feeding System.
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AC Variable Drive Force Feeding System.
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Load cell at Upper Punch Penetration Main Compression
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Vibration free and easy to operate at 60 RPM.
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Upper Punch entry 1.5mm to 8mm.
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Machine is Four Sided open with Upper Guards, Operating Panel is Separate.
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The machine having Motorized Hydraulic Power-pack for pressure loading and overload release.
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With interlock switches to all upper guards.
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Encoder System for Better Accuracy
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Dial -less Operation
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Power Main motor 15 Hp.
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Bi-Layer System (Optional)
Software part of F 45 R
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Auto weight control is available through Compaction force.
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The system is 21 CFR part 11 Compliance.
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Multi-users password and user authorization.
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Individual users have access rights.
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Encoders for counting all the parameters.
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Individual tablet rejection(beyond weight) through compaction force.
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“accura mode” for eliminating weight variation at higher speed.
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15” touch screen IPC for the operating system.
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Feeder synchronization.
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Initial tablet rejection during start/stops.
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Production Mode / Set up mode.
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Manual Run/Jog Run / Auto Run.
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Pre-compression punch force (Individual station).
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Main Compression punch force (Individual station).
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Auto Sampling Mode.
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Based on Time/Punches or No. of tablets.
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Auto Lubrication.
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Recipe creation/download/Edit option.
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Various type of print reports.
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Auditable reports and history.
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Individual punch force details.
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Auto printing option.
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Server integration option available
Technical Specifications
| TYPE | ACCURA F 45 R | ||
| Number of Station | 45 | 61 | 75 |
| Type of Tooling (As per EU1) | D | B | BB |
| Output-Tablets/Hour (Min/Max.) (Single Layer) | 64800 / 324000 | 87840 /439200 | 108000 /540000 |
| Output-Tablets/Hour (Min/Max.) (Bi-Layer) | 32400 / 81000 | 43920 / 109800 | 54000 / 135000 |
| Turret RPM (Min./Max.) (Single Layer) | 12/60 | ||
| Turret RPM (Min./Max.) (Bi-Layer) | 12/30 | ||
| Max. Operating pressure-Main (kN) | 100 | 100 | 100 |
| Max. Operating Pre.Pressure-Tamp.(kN) | 10 | 10 | 10 |
| Max. Tablet Diameter (mm) | 25 | 16 | 11 |
| Max. Tablet Thickness (mm) | 8.5 | 8.5 | 8.5 |
| Max. Depth of fill (mm) | 20 | 17.4 | 17.4 |
| Upper Punch Entry Main (mm) | 1.5 to 8 mm | ||
| Main Electric Motor (kW/hp) | 11kw/15hp x 1440 RPM | ||
| Lower Pre.Comp. Servo Motor (kw/hp) | 0.75/1.0 x 3000 RPM x 2 Nos. = 1.50 / 2.0 kW/hp | ||
| Tablet Thickness Servo Motor (kw/hp) | 0.75/1.0 x 3000 RPM x 2 Nos. = 1.50 / 2.0 kW/hp | ||
| Upper Punch Penetration Servo Motor (kw/hp) | 0.75/1.0 x 3000 RPM x 2 Nos. = 1.50 / 2.0 kW/hp | ||
| Weight Adj. Servo Motor (kw/hp) | 0.75/1.0 x 3000 RPM x 2 Nos. = 1.50 / 2.0 kW/hp | ||
| Feeder Electric Motor (kW/hp) | 0.19kw/0.25hp x 1440 RPM x 2 Nos. = 0.38 / 0.5 kW/hp | ||
| Power Pack Ele. Motor (kw/hp) | 0.75kw/1.0hp x 1440 RPM | ||
| Hopper Capacity | 25 Litres | ||
| Overall Dimensions Close Guard- cm | 158 W x 150 L x 190 H | ||
| Overall Dimension Open Guard- cm | 250 W x 250 L x 227 H | ||
| Case Dimensions (cm) | 320 W x 310 L x 245 H | ||
| Net Weight (kg) | 3800 Kg. | ||
| Gross Weight(kg) | 4150 Kg | ||
| Utilities | Suction Air: 300 CFM | ||
| Compressed Air: 7Kg/Sq.cm (7 Bar) | |||
| Power Supply: 415V, 3 Phase, 50 Hz 480V, 3 Phase, 60 Hz 220V,3 Phase,60 Hz |
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| Power-Total (kW/hp): 18.13kW / 24.5hp | |||
* Depending upon material characteristics & available room atmosphere only.
NOTE: DUE TO CONTINUOUS IMPROVEMENTS IN THE MACHINERY, THE SPECIFICATION OF THE MACHINERY IS SUBJECT TO CHANGE WITHOUT ANY PRIOR NOTICE.
Pre-pressure and Main pressure could be changed depending on the size of the compress and filling depth, powder, or granulation. It depends on the physical specification of the used material for the compress.
The above specification is subject to change without prior notice for the technical development.
It is recommended not to use a large depth of fill, minimum tablet thickness, and maximum compression pressure consistently for maximum performance.
Technical rights to change catalogs, specifications, and features are reserved with the manufacturer. Actual output may vary against indicated output on the product under compression and RPM on the lower side.
Safety Features of F 45 R
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Emergency Stops alarm.
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Motors overload precaution.
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AC VFD overload precaution.
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Servo motors movement notification.
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Servo motors safety precaution.
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Fill cam identification.
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Tablet Rejection control alarm.
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High Tablet rejection notification.
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Guards interlock.
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Lubrication oil level identification
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Low powder level
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Encoder position disturbs the alarm.
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Individual compaction forces higher alarm.
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Hand wheel guard notification
Drawing
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OFFICE ADDRESS
I – 4116, Phase IV, Near Neeka Tube Cross Road,
G.I.D.C Vatva, Ahmedabad – 382 445,
Gujarat, India
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